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Speed of
construction
Structures built
with EBS Structural Concrete Forms encompass several trades; walls,
floors, roofs, sills, beams, columns, tie beam, furring, and
insulation. Electrical conduits and boxes could also be incorporated
in the manufacturing process.
Custom made forms
include window and door openings, arches, columns and beams
eliminating additional assembly.
Corners and
sub-assemblies are made in plant reducing the amount of labor in the
field.
Large custom made
forms reduce the number of forms to be installed.
Forms are empty,
relatively light and easy to install.
Electrical boxes
and conduits installed in plant accelerate installation of
electrical wiring.
Elevated floors
and roofs can be installed immediately after concrete pouring of
corresponding walls (supported temporarily by vertical steel studs),
eliminating waiting time for concrete to cure.
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Cost
Forms are made in
a manufacturing plant, under controlled conditions, material
utilization is very high (97%), no waste.
Assembly line
operation is very effective, reducing labor costs.
Forms are light;
a large quantity can be shipped to the site in one load 7,500 sf
(700m2), reducing transportation costs and the need for heavy
equipment (tower cranes).
Forms are part of
a “kit”, installation does not require skilled or specialized labor.
Operators can be trained in less than one week.
Plumbing is
installed prior to concrete pouring reducing labor and cost.
Interior and
exterior surfaces do not require thick cementicious finishes.
Initial capital
investment is significantly lower than other systems like pre-cast.
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Quality
Form panels are
made in specialized fixtures in a manufacturing plant under strict
quality control.
Each form must be
dimensionally correct to be assembled together.
Corners are
assembled in plant using fixtures to assure squareness.
Installation
follows strict operation procedures to assure quality. These
procedures have been proven in many projects.
The structure
does not have any structural joints to fill and no cold joints since
it is monolithic.
Structures built
with EBS forms do not require additional reinforcement. The walls
are load bearing.
EBS offers all
the inherent strengths of solid cast in place concrete without the
persistent problems associated with sealing, connecting, and joints
of pre-cast concrete.
As per design,
the rigid insulation boards are installed continuously over the
structural members eliminating any thermal bridging and optimizing
insulation.
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Flexibility of
Design
EBS is custom
designed with your builder to fit virtually any floor-plan. You can
design for just one room or an entire home and there are no limits
on square footage or layout.
The system
includes wall, elevated floor and roof but our walls can be used
with any roofing or flooring system and use the same slab
engineering as block construction.
The design flexibility of the EBS means that your builders,
designers and engineers actually save time and effort, sometimes
saving you weeks in the building process!
From the
manufacturing stay point, EBS has developed universal fixtures
adjustable to all sizes and shapes. One single production line is
capable of manufacturing all the forms making relatively easy to
increase manufacturing capacity.
The forms are
custom made to comply with the design. They could be made in any
size up to 10 ft (3m) by 30 ft (10m) and 4in (10cm) to 12in (30 cm)
thick, depending on load carrying capacity required.
The forms
incorporate window and door openings, arches, castellated edges,
rake shapes, beams and columns.
Thermal
insulation could be incorporated in the exterior or interior surface
of the wall or in both sides for additional insulation.
Non load-bearing
walls could be left partially without concrete to have easy access
to the plumbing.
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Benefits
Health Benefits
The major cause of mold/mildew in the home is moisture. EBS’s
patented 3-ply system provides a virtually impenetrable barrier to
moisture, and it's solid design eliminates noise and discourages
pest infestation keeping your family healthier, longer than other
building materials.
Mold growth
behind drywall (left), step cracks (middle) found on typical
concrete block walls, and water seepage (right) are all problems
that can be prevented or even eliminated by using Efficient Building
Systems.
Safety Benefits
Storm Resistance
Each year thousands people are faced with the daunting challenge of
protecting their homes from storm damage. High winds, heavy rains
and hurricanes all play havoc on the homeowner. Custom EBS systems
are designed to withstand wind speeds in excess of 250 miles per
hour and have three layers of moisture barrier protection - helping
to keep the water outside where it belongs.
Mold Allergens
The Institute of Medicine estimates that at least one in five
Americans suffers from mold allergy-related symptoms including:
runny nose, watery eyes, coughing, sneezing, itchy nose, itchy
throat, sinus infections and skin rashes. EBS’s solid concrete core
and moisture barriers deny mold a home by preventing the damp indoor
environment this toxic allergen requires.
Pest Invasion
Buildings owners know all too well the danger of not protecting
their home from unwanted pests. Termites and similar pest intruders
do more damage than all hurricanes, tornadoes and fires combined,
costing homeowners an estimated one billion dollars worth of
property damage per year. EBS’s “poured-solid” system eliminates the
joints and cracks found in other types of walls that allow for pest
infestation.
Environmental Benefits
Our system is eco-friendly. Green-building practices and similar
efforts help to reduce unnecessary burden on our environment. EBS’s
patented design helps contribute to the reduction of the Nation’s
dependence on fossil fuels.
EBS is a
recipient of the highly coveted PATH award. Given to housing
industry innovators, this award provides research monies to those
focused on improving the quality, affordability, energy efficiency,
durability and environmental performance of new housing
technologies.
Efficient Building Systems has also been approved by Miami-Dade
testing, which, due to the stringent regulations, assures quality
and allows for quick and efficient building inspections.
According to the Energy Federation, the yearly energy consumed by
the average new home is about 90 million BTUs and costs nearly
$1,400. It is estimated that EBS consumers save an average of 30%
on air-conditioning costs, and at least 15% on their total energy
bills.
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